ElastoForge is a rubber and elastomer durability simulator for engineering teams shipping tires, seals, mounts, and vibration isolators. Replace empirical testing iterations with calibrated pre-CAD-validation methods.
Linear FEA was built for metals. Elastomers are non-linear, strain-history dependent, and temperature sensitive. Most engineering teams discover durability problems the same way their predecessors did: by building parts and breaking them.
A geometry that looks clean on screen can still hide fatigue concentrations, cyclic stress build-up, or thermal drift that only show up after thousands of load cycles.
A typical seal or mount goes through five-to-eight build cycles. Each cycle costs tooling time, lab hours, and a calendar month engineering managers cannot easily reclaim.
When a durability gap escapes the lab, it lands as a warranty claim. By then it costs orders of magnitude more than catching it in the CAD review.
ElastoForge is structured around the AAAA-C model: Accuracy, Automation, Acceleration, AI, and Cost-Benefit. Each pillar addresses a specific gap engineering managers raise in durability reviews.
Material models tuned to the elastomer compounds your team actually uses, with calibration runs against your existing test data.
Geometry, load case, material, and post-processing collapse into a single sequence. Reduces the analyst-engineer round-trip.
A standard rubber mount study completes in a working afternoon. Comparison sweeps across geometry variants finish overnight.
AI helps with mesh refinement hints, load case setup, and result interpretation. The engineer signs off; the tool documents what it suggested.
Targets two-to-three physical builds per program instead of five-to-eight. The engineering manager sees the saving on the next quarterly review.
The workflow is intentionally short. Engineering managers should be able to read the report in ten minutes and make a go / no-go call without waiting for the analyst.
Bring the part in directly from the CAD package your team already uses. Pick the elastomer compound from the calibrated material library, or load your own.
Define the load case once. ElastoForge handles meshing, non-linear contact resolution, and cyclic fatigue accumulation. Results stream as the run progresses.
A single PDF report with hotspot maps, predicted cycle life, and a written interpretation. Designed to circulate in a CAD review without translation.
ElastoForge is one of Avartan's Forges — a focused engineering product for rubber and elastomer durability. Avartan is Surya AI Technologies' engineering simulation line, building unified tools for the design-to-durability pipeline.
Our brief is narrow on purpose: replace the five-to-eight build cycles of the empirical loop with two-to-three calibrated ones. We work with engineering managers who carry both the durability risk and the calendar pressure.
A 30-minute discovery call: you walk us through one durability problem your team is currently sizing, and we map how ElastoForge would change the loop. No deck. No sales sequence.
Request a discovery call